INTERCONNECT ASSEMBLY

Autosplice offers sub-assembly services with PCBA, terminals, and molding to support your specific industry through one supplier. Flex line approach allows flexibility to support volumes that are less attractive to the big box EMS environments.

VIEW SAMPLES

+ ENGINEERING

Years of experience in Power Distribution Module design to interconnect assembly development, Autosplice engineering is positioned to support your product design requirements.

Mold flow analysis
Circuit board design
Rapid proto type support
Mechanical design
Test validation support

high speed printed circuit board assembly services USA Mexico

Press-fit and soldertail terminals pcb assembly services USA Mexico

+ TERMINATIONS

Many standard terminals in full range of thicknesses for current handling applications .64 mm, .84 mm, and 1.2 mm thick. Blade families are open tooled and able to support your project providing solutions off the self and custom.

1.5 mm
2.8 mm
Tuning forks (sockets)
Press-Fit Technology
Solder tail
Power lug terminations
Busbar solutions

+ VERTICAL CAPABILITIES

As a global interconnect company, Autosplice is able to provide vertical solutions through assembly services all as a one-stop-shop service provider. We have qualified PCB sources that have supported our products for years.

Molding insert over molded
Precision stamping
Assembly (PCBA, Housings)
Cable assemblies
In-house automation

Conformal coating Non-atomized spay technology

Autosplice Power Board Interconnect Assembly for Automotive & commercial vehicles in Mexico

see how it is manufactured

01 / FLEXIBILITY

Flex Manufacturing Lines provide capability for quick change over supporting many assembly scenarios:

Double-sided assembly
Surface mount
Odd form components
Press-Fit
Terminal insertion equipment (Autosplice Machines)

02 / PROCESS

Autosplice over the years has developed in-house support on many processes required for Interconnect assemblies:

In-line conformal coating
In-line Presses for lug sub assemblies
Pin-in-paste for variety of components
Double-sided reflow
Heavy copper PCBA processes (up to 12 oz layers)

03 / INSERTION

Part of the vertical solution is off-the-shelf products including Autosplice Insertion systems for over 36 years.

Global platforms currently have over 4,000 active insertion systems in the industry.

In-line systems
Dual head platforms
Insertion force monitoring systems
2 to 4 insertions per second
Exceeds micro strain PCBA requirements
Supports all terminal processes
Press-Fit to pin in paste for SMT assemblies

04 / TEST

Autosplice testing capabilities have come from the constant growth in the interconnect assembly segment supporting all requirements to ensure high quality and defect free assemblies.