Our engineering capabilities include 3D modeling and 2D CAD, finite element analysis, design validation, product development, packaging integration, and quick-turn prototyping with consideration to design for mid to high volume manufacturing.

ENGINEERING SERVICES

Design and development of custom connectors, injection molding tooling development

Autosplice brings a diverse portfolio of professional engineering support to the table when designing your custom interconnect solutions. Our dedicated engineering staff works in tandem with our global locations and development teams to optimize your concepts and minimize risks. Collaborating directly with your design centers, our engineering services team develops the most innovative, functional and cost effective interconnect solutions.

We are committed to providing consistent, responsive, and personal attention that each customer deserves.

The Autosplice team balances experience with fresh ideas and energy. We have a passion for inventive solutions, striving in being the industry leader in vertical services by developing cost effective interconnect solutions.

We have the ability to assist in collaborative design of your products anywhere in the world at our divisions in North America, Europe and Asia.

Finite Element Analysis of press-fit terminal

01 / PRODUCT DESIGN & ENGINEERING

Design & development of contact systems, including:

Materials & plating selection
Spring design
Normal force simulation

Design for manufacturability & assembly (DFMA) reviews of customer designs
Use of finite element analysis (FEA) for risk reduction and shorter time to market
Environmental testing to IEC, USCAR, and other standards
Rapid prototyping

02 / AUTOMATION

Design & development of insertion heads for Autosplice insertion machines
Design, development, manufacturing, assembly & testing of custom automation for connector assembly
Automated and semi-automated connector assembly
Hi-Pot testing / Inkjet marking
Automated potting and rorm-in-place gaskets